Precision and efficiency for your fleet

Digital wheelset measurement

A wheelset is a safety-critical component in rail transportation. Precise measurement is essential in order to detect wear at an early stage, avoid operational failures and ensure safety in rail operations.

‍WHEELTEC's digital wheelset measurement enables fast, contactless and highly precise measurement of wheelsets directly in the installed state. By using state-of-the-art laser measurement technology with the NextSense Calipri C42, we provide precise data for optimum maintenance planning - without the need for costly workshop visits.

Ein Bahnmitarbeiter prüft einen Radsatz mit einem digitalen Laser-Messgerät.

Functionality

How does digital wheelset measurement work?

Our mobile measuring method uses laser-based profile detection to precisely determine all relevant wheelset parameters. The non-contact technology ensures consistently high measurement accuracy and avoids errors caused by manual deviations.

Acquisition of relevant measured values

Wheel profile (Sh, Sd, qR as well as wheel width, rolling over and concave), diameter, inner distance and wheelset damage such as flat spots and crumbling.

Measurement in installed state

without dismantling or decommissioning vehicles.

Real-time data analysis

immediate availability of measured values for decision-making.

Highest precision

through the use of calibrated high-end measuring devices.

Your benefit

Your advantages at a glance

Minimized downtimes – Wheelset measurement directly on site, without downtime

Precise measurement results – Maximum safety thanks to precise recording of all wear values

Optimized maintenance planning – Avoidance of unnecessary wheelset changes through data-based decisions

Reduction in operating costs – Early detection of wear minimizes expensive repairs

Digital documentation – Automatic storage of measurement data for easy traceability

Use cases & areas of application

Digital wheelset measurement is suitable for a wide range of rail vehicles:

Freight car

Passenger trains

Locomotives

Streetcars & light rail

Ein Eisenbahn Radsatz wird mit einem Messgerät gemessen.

Ein Bahnmitarbeiter misst mit einem Calipri Profilmessgerät digital einen Radsatz.

FAQ

Frequently asked questions

Can the measurement be carried out on all rail vehicles?

Yes, our digital wheelset measurement is suitable for almost all types of rail vehicles and wheel profiles, including freight wagons, locomotives and streetcars.

What technology is used for the measurement?

We rely on modern laser measurement technology with the NextSense Calipri C42, which works contactlessly and with high precision.

Is the measurement certified?

Yes, the measurement methods comply with the applicable standards and are ECM-compliant in accordance with EU Regulation 2019/779.

Ein Eisenbahn Radsatz wird mit einem Calipri Messgerät gemessen.

Enjoy the benefits from innovative solutions for an efficient and safe future!

Ready for the next step in the digitalization of rail transportation?

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